Reduce Downtime with Faster Visibility
Move from delay and guesswork to grounded answers that help operations and engineering teams act faster.
Unplanned downtime costs a typical 2-shift precision metal stamping operation $1.2–2M annually. The figure is not disputed — it is rarely visible because nobody has built the calculation from confirmed shift data. EKAS makes this calculation automatic, daily, and traceable to source.
Industry benchmark — precision metal stamping, MTBF/MTTR studies. Not derived from any specific customer.
Downtime Is the Largest Controllable Loss in Most Plants
Every minute of unplanned downtime represents lost production capacity. Manual logs, delayed reports, and disconnected data sources mean downtime patterns stay hidden until aggregated in month-end reports.
From Lost Time to Grounded Answers
See where time is lost
Drill into downtime by machine, workcenter, shift, and failure category — automatically, not manually.
Quantify time lost
Track downtime hours by shift, machine, and cause category using governed time-tracking logic.
Trace to root cause
Connect downtime events to documented failure modes and corrective actions in your risk analysis workflows.
Track trends over time
See whether your top downtime drivers are improving or getting worse — with governed metrics, not guesswork.
See Downtime Visibility in Action
Bring a downtime challenge. We'll show you how EKAS approaches it.